Types of Moulded Foam
Being the best moulded foam manufacturers in Pune, we are offering multiple types of moulded foam such as:
Polyurethane (PU) Foam:
- Very lightweight, very durable, and commonly employed for automotive seats, furniture, and medical equipment.
- New advancements cover bio-based, recyclable polyurethane with lower environmental strain.
- Phase-change materials with temperature-adaptive performance are featured in smart PU foam.
Expanded Polypropylene (EPP) Foam:
- Thermal impact-absorbing high-performance foam is applied for the automotive safety items, body protective gear, and premium packages.
- Newly enhanced carbon-reinforced EPP has thermal stability and hardness as well as lengthened life products.
- EPP surfaces covered in nanomaterials deliver antibacterial function suitable for health industry applications.
Expanded Polystyrene (EPS) Foam:
- Optimally used for insulation, protective packaging, and light structural application.
- Graphene-reinforced EPS offers better thermal insulation and shock absorption.
- Intelligent RFID-instrumented EPS enables tracking of logistics and packages.
Viscoelastic (Memory) Foam:
- Offers superior pressure relief and flexibility, used most frequently in mattresses, hospital seating, and ergonomic chairs.
- Thermoregulated gel-filled memory foams offer optimal comfort.
- Artificial Intelligence-aided pressure-mapping foams offer optimal posture support in hospitals.
High-Resilience (HR) Foam:
- Formulated to provide higher levels of comfort and durability for elite seating and beddings.
- Nanotechnology treated HR foams provide them with extended lifespan, breathability, and resistance against odors.
- Self-adjusting HR foams provide enhanced weight distribution as well as ergonomic support.
Technical Specifications of Moulded Foam
For detailed information, we have mentioned below a technical sheet such as:
| Property |
Specification |
| Material Composition |
High-density polyurethane (PU) foam |
| Manufacturing Process |
Precision moulding with closed-cell structure |
| Density Range |
40–70 kg/m³ (customizable) |
| Hardness (ILD/IFD) |
100–300 N (varies per application) |
| Resilience (Ball Rebound) |
≥ 45% (high rebound for superior comfort) |
| Compression Set |
≤ 5% (retains shape after prolonged use) |
| Tensile Strength |
≥ 120 kPa (high durability) |
| Elongation at Break |
≥ 150% (excellent flexibility) |
| Shock Absorption |
High-impact resistance for vibration damping |
| Thermal Conductivity |
0.03–0.04 W/m·K (low heat retention) |
| Temperature Resistance |
-30°C to +80°C (maintains integrity in extreme conditions) |
Benefits of moulded foam
A leading moulded foam suppliers in Pune, these moulded foams are made with high quality of materials inside and gives multiple benefits such as:
- Even Moulding – New CNC and robot-controlled moulding technology offers same quality and higher level of details.
- Strength & Flexibility – Our new polymer-based support systems provide product durability and avoid shape deformation.
- Green & Eco-Friendly – Recycling content structure and employment of environment-friendly biodegradable additives meet international green policy.
- Flame Safety & Adherence to Standards – Products adhere to international fire resistance and safety standards.
- Strong Yet Light Weight – Latest generation foams incorporating aerogel deliver superior strength at incredibly light weight.
Features of our Moulded Foam
One of the best moulded foam manufacturers in Pune, these all types of moulded foam are installed with multiple types of features inside such as:
- Increased Comfort & Ergonomics – Assists in good posture, eliminates pressure points, and prevents strain for optimum health and wellbeing.
- Customising – Hardness, density, and moulding engineered specifically for specific usage.
- Energy Absorption & Shock Resistance – Better shock absorption is delivered through next-generation foams, of primary importance in vehicle and protection usage.
- Thermal & Acoustic Insulation – Foam composites of the next generation control temperature and noise variation by improved performance.
- Sustainability – Lower environmental footprint is achieved via bio-resins, closed-loop processing, and recycling of foam.
- Cost Efficiency – Longer shelf life, reduced material waste, and simpler fabrication lower the cost.
Applications of Moulded Foam
These all types of moulded foam are highly used in multiple types of applications for increasing its productivity such as:
- Automotive Industry: Highly resilient smart cooling foams are transforming interiors and seating, providing passengers with increased comfort. Safety features include the extensive use of expanded polypropylene (EPP) foam in airbags, headrests, and bumpers to provide vehicle crash protection.
- Furniture & Bedding: Premium seating and sofas are characterized by luxury and durability due to tightly fitted top-quality foams that are sophisticated and plush. In sleep quality, mattresses and pillows utilize innovative phase-change material-filled memory foam to increase sleep duration by regulating the ideal body temperature.
- Healthcare & Medical: Orthopedic chairs and wheelchair cushions applied in the medical environment are constructed using high-density antibacterial foams to deliver patients with optimal support and cleanliness. Medical device protection and medical packaging employ sterilized shock-absorbing foam packs for secure delivery and use of sensitive medical materials.
- Packaging & Protection: Packaging technology leverages electronics packaging and breakage-sensitive products packaging with the use of smart cushioning foams offering impact absorption to ensure protection of sensitive goods to their delivery location. Pharmaceutical packaging and cold chain utilize temperature-resistant foam solutions providing product integrity to temperature-sensitive products.
One of the trusted moulded seat foam manufacturers, suppliers and exporters in Pune, we as Smish Industries are providing the highly demanded and best quality of automotive seating foam. We specialize in producing high-quality moulded seat foam made from superior polyurethane and state-of-the-art foam technology.
These are designed for increasing strength, flexibility, and enduring durability, our moulded foam provides unparalleled comfort, improved cushioning, and superior shock absorption, thus making every ride smooth and fatigue-free. Contact us today to explore our vast inventory and find the perfect foam solution for your needs!
